Case Studies

DFSS Deployment for Redesign of New Product/Process

A large multinational organization in the field of household insecticides and air care products.Introduce the DFSS methodology and integration with the existing lean Six sigma initiative Understanding of design methodologies and New product development process ; knowledge of which DFSS technique[...]

OEE Improvement and Defects Reduction through Lean Six Sigma

A leading plastic packaging disposables manufacturing in UAE. Introduction of integrated Lean Six Sigma Kaizen as a Operational excellence Strategy and create a road map and implementation for 2 factories. Customized training on Lean Six sigma at all the levels, involvement of operators in Daily[...]

Waste Reduction and Setup Time Reduction through Lean Six Sigma

A large multinational FMCG group having a multilocation plants across India. To reduce the chronic problems related with Rawmaterial and packaing material wastages and reduce changeover times. Expertise in Lean six sigma engagement across all the strata of management and rigorous review mechanism[...]

Chronic Quality Problem Solving through Six Sigma

A leading multinational group mainly into designing, manufacturing, commissioning and servicing custom-engineered process equipment, modular skids and turnkey plant.Introduce operations excellence and structured scientific approach of Lean and six sigma for chronic problem solving by using advanced[...]

Operation Excellence through Lean Six Sigma Engine

A leading global producer of electronic and fiber optic cable assemblies, electrical power cords and harnesses. The Group currently operates from 14 manufacturing facilities with 18 sales and support offices located strategically in Asia, Europe and North and South America. Poor quality and[...]

Defect Reduction through Lean Six Sigma

A large single source vendor providing finished plastic moulds and plastic components to various multinational mfg. groups. The vendor is single source supplier to the group and is facing significant quality problems (high number of defects reported by customers and poor response time of support[...]

Integrated Lean Six Sigma Implementation at a Large Chocolate Co.

World’s large Food MNC; with a leading chocolate brand in India. Introduction of integrated Lean Six Sima ( IL6S) as a process excellence startegy and create a road map for 5 factories across India. Customized training on Lean Six sigma at all the levels, involvement of operators in Daily[...]

OEE Improvement and Defects Reduction through Lean Six Sigma

OEE Improvement And Defects Reduction Through Lean Six SigmaA large multinational group having a major confectionary unit in South India. Cultural change, data based thinking, Poor maintenance..The average OEE of the continuous lines was at 45% and scrap and rework level was at 9%Poor maintenance[...]